Aluminum Wiring
Was installed and used in the building
trade during the late 1960's and early 1970's. It
was used as an alternative material to replace copper,
a material that was soaring in cost, and inflating
the prices of new construction. After the
industry discovered problems with the use of aluminum,
they began to manufacture a product called copper
clad. Copper clad was a product made of aluminum
with a thin coating of copper applied in hopes to
alleviate the problems associated with pure aluminum
conductors. This process proved unsuccessful
as well, and soon aluminum was no longer the choice
of preference in the electrical trade.
Is aluminum wiring illegal to use?
No, aluminum conductors are still sometimes used
in applications that require a larger size conductor.
However, these applications are mostly limited to
single use circuits, and are used in situations
requiring a large feeder or service entrance. Copper
conductors is the wiring method prefered in
residential applications throughout this part of
the country. However, power utility companies
still use aluminum conductors as a service drop
from the utility pole to the building or home.
If my house has aluminum wiring, do in
need to rewire it?
No, rewiring is not necessary. The problem
with aluminum wiring is not in the conductors itself,
but at the point of attachment to a device.
Aluminum is a very porous material, which allows
it to easily expand and contract according to temperature
changes. Along with expantion, the normal
everyday vibrations throughout the building, allows
the connections to work loose. A loose electrical
connection produces heat. The more heat produced
will eventually cause the conductor to burn, thus
causing the possibility of a fire. This condition
can occur without tripping the circuit breaker.
What is "Pigtailing"?
Pigtailing was a method used to get the aluminum
conductors off the connection point of the device.
A short piece of copper wire was connected to the
aluminum conductor with the use of a wire connector.
The connector was treated with a anti-oxidizing
compound before being used. Then the copper conductor
(pigtail) was connected to the device.
Is "Pigtailing" legal?
Yes, this method has neen apporved and
accepted by the National Electrical Code, as long
as a special connector is used. This connector is
refered to as "COPALUM" connector, and is purple
in color.
What is my solution?
The most accepted and perfered way to address
the problem of aluminum wiring is to change all
the outlets and switches in the house with a special
device designed to accept aluminum wiring at the
contact point. This device is referred to
as a "CO/ALR" device.
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